CAD/CAM Solutions

Design & Manufacturing Services

Comprehensive engineering services from concept to production. Expert 3D modeling, tool design, and CNC programming—all optimized for efficient manufacturing.

3D CAD Design & Modeling

Complete solid modeling using SolidWorks—from initial concept to production-ready assemblies. I translate your ideas into accurate 3D models, whether you have detailed engineering drawings or just a sketch on a napkin.

  • • Complete assembly modeling
  • • Part design and detailing
  • • 2D engineering drawings
  • • Design for manufacturing (DFM)
  • • Bill of materials (BOM) creation
  • • Design optimization

Tool & Die Design

Specialized expertise in injection molds, trim dies, forging dies, and custom tooling. My background as a CNC programmer means every tool I design is optimized for actual manufacturing processes.

  • • Injection mold design (cores, cavities, slides)
  • • Trim and progressive dies
  • • Forging die design
  • • Fixture and jig design
  • • Tooling optimization
  • • Mold flow analysis consideration

CAM Programming

MasterCam and Mazatrol programming that reduces cycle times and manufacturing costs. I design with the machining process in mind from the start, ensuring parts can be efficiently produced.

  • • Multi-axis milling programming
  • • Turning and lathe operations
  • • Complex toolpath optimization
  • • Post-processor configuration
  • • Cycle time reduction strategies
  • • Manufacturing process optimization

Reverse Engineering

No drawings? No problem. I can reverse engineer existing parts to create accurate solid models for replacement, improvement, or production. Perfect for obsolete parts or when documentation is unavailable.

  • • Physical part measurement and digitization
  • • Accurate solid model recreation
  • • Legacy part documentation
  • • Design improvement opportunities
  • • Production drawing creation
  • • Material and specification recommendations

Product Design & Prototyping

Transform your concepts into market-ready products. I guide projects from initial idea through prototype development and into production, ensuring designs are both innovative and manufacturable at scale.

  • • Concept development and sketching
  • • Design iteration and refinement
  • • Prototype design optimization
  • • First-article inspection planning
  • • Material and process selection
  • • Transition to production planning

Custom Manufacturing Solutions

Specialized solutions for unique manufacturing challenges. Leveraging 25+ years of experience in aerospace, automotive, and industrial sectors to solve complex design and production problems.

  • • Custom component design
  • • Machine automation components
  • • Assembly fixture design
  • • Process improvement consulting
  • • Manufacturing troubleshooting
  • • Production optimization

Engineering Consulting

Expert guidance when you need it most. Whether you're planning a project, troubleshooting an issue, or need a second opinion on manufacturability, I provide clear, actionable engineering advice.

  • • Design review and optimization
  • • Manufacturability assessments
  • • Material and process selection
  • • Cost reduction strategies
  • • Technical problem-solving
  • • Production planning support

Automotive Specialization

Deep expertise in automotive component design—from performance parts to custom accessories. I understand the unique requirements of automotive applications and the importance of precision and reliability.

  • • Performance brake components
  • • Custom wheel design
  • • Engine and chassis parts
  • • Aftermarket accessory development
  • • Racing component design
  • • Custom fabrication support

My Design Philosophy

What sets my approach apart from typical design services

Design for Manufacturing

Unlike designers who only think about aesthetics, my background as a CNC programmer means I consider how parts will actually be made. This results in designs that are easier and less expensive to manufacture without compromising functionality.

From Napkin to Production

I specialize in taking rough concepts and developing them into complete, production-ready designs. You don't need perfect specifications—just share your vision and I'll handle the technical details.

Real-World Experience

25+ years working with aerospace, automotive, and industrial clients means I've seen what works and what doesn't. I bring this practical knowledge to every project, helping you avoid costly mistakes.

How I Work

01

Understanding Your Vision

We start with a conversation about what you're trying to achieve. I ask questions to understand your goals, constraints, and priorities—ensuring the final design meets your exact needs.

02

Concept Development

I create initial 3D models and concepts, considering both form and function. We review together and refine until the design direction is exactly right.

03

Detailed Design

I develop complete, production-ready models with all necessary details, dimensions, and specifications. Manufacturing considerations are built in from the start.

04

Review & Refinement

You review the completed design and we make any necessary adjustments. I'm not satisfied until you're completely happy with the result.

05

Delivery & Support

You receive all files, drawings, and documentation needed for manufacturing. I remain available for questions and can assist with CAM programming or production support.

06

Ongoing Partnership

As your project evolves or you start new ones, I'm here to help. Many clients return for design iterations, new products, or manufacturing optimization.

Ready to Start Your Project?

Let's discuss how I can help turn your ideas into reality.

Get in Touch